Super Wire And Cable Machinery PLC Triple Layer Tape Wrapping And
Sintering
- Technical parameter:
Application: horizontal type tape wrapping line used for polyester,
BOPP, polyimide-FEP, PI film, Kapton, Upilex or other material. The
line equipped with driven pay off, triple tape wrapping, online
sintering, online testing, and online coiling, can finish all the
production in one process, greatly improve wire quality, reduce
material waste and labor cost.
Voltage: 3P 380V 50Hz as standard, or customized
Line height: 1120mm
Product range:conductor 0.5 to 2.0mm.
Reel size: pay off:400-630
Coil size: 350mmOD, 200mm ID, 50-150mm Height
Tape size: OD max 250mm, width 5-16mm, height 100mm, thickness
0.01mm-0.1mm
Line speed: 3-60m/min, line speed= RPM * lay length /1000
Taping overlapping rate: 0-67%, lay length set on PLC
Lay length tolerance: 1%
Tapping direction: S, Z both
Tapping line direction: from left to right or from right to left.
Machine color: main machine grey RAL7035, machine base black
RAL7026, door and safe color orange RAL2003, can be changed on
customer’s request.
- Machine components:
| Item and specification |
|
|
| 630 motorized pay off with tension dancer | 1 set | |
| PLC controlled spooler tape wrapping machine | 3 PCs | |
| 1.5m auto sintering oven | 1 set | |
| 400 double wheel capstan | 1 set | |
| 15KV high frequency spark tester | 1 set | |
| Diameter tester (shanghai) | 1 set | |
| 2m vertical accumulator (capstan wheel 200) | 1 set | |
| 1.5m cooling water though(with wiper) | 1 set | |
| 630 shaft-moving dual take up | 1 set | |
- The brands of main parts:
- Item 1. 630 shaftless driven pay offDetails of every parts:
structure: shaftless type driven pay off, electrical lift, hand
wheel tighten.
Reel size: Max.Ф630, MinФ400
Reel lift: electric screw rod lifting
reel tighten: hand wheel tighten
tension control: counter weight tension control, adjust pay off
tension through moving weight block, potentiometer angel given
voltage signal to control the pay off motor, tension range 0-2000g.
wire break test: wire break machine auto stop.
guiding pulley: Ф180 guiding pulley set, 3 grooves + 2 grooves.
driving motor: 1.5KW motor + inverter control.
bearing weight: Max.300kg:
Item 2. 250 OD spooler type tape wrapping machine with PLC control
Structure: horizontal type machine with spooler taping head. Motor+
inverter control, with magnetic tension control.
Tape:polyester, BOPP, polyimide-FEP, PI film, Kapton, Upilex or
other material
Rotating speed: Max 2500RPM, practical 2300RPM
Line speed: 3-60m/min, line speed= taping pitch *RPM/1000
Spooler type tape: Max 250mm OD; center bore 76mm; tape width
5-16mm, height 100mm; thickness 0.01-0.1mm. tape weight less than
8kg.
Lay length: 8-20mm, over lapping rate 0-67%, set on HMI, tolerance:
+/- 1%.
Wire thread tube diameter: 12mm
Tension control: 1.2KGM/12NM, DC24V magnetic clutch, magnetic
clutch auto trace needed tension, tension control keep stable from
full pad to empty pad, no need manual adjust tension. Tension
range: 50~1200g
Tape storage length: 200mm
Main power: 1.5KW motor + inverter
Taping shaft: 40Cr material, shaft use grinding, high frequency
conditioning treatment, strong wear-resisting, non-deformation
under high speed running and heavy loading. With SKF bearing, no
resistance and waggle under high speed running, machine is much
durable.
Wrapping head: use static balanced installation, after installed,
use dynamic balance treatment, ensure wrapping head works stable
and at high speed, avoid tension instability.
Wire thread: with wire inlet and outlet “#” guiding pulleys, also
with guiding pulleys after tape wrapping, reduce core wire shaking
influence on wrapping tension.
Spooler type tape replace pad type tape, longer tape, reduce
machine stop time, and wire joint, stable tape wrapping tension.
PLC auto control system: Siemens controller, VEINVIEW HMI, high
sensitivity.
HMI monitor: online monitor line speed, wrapping pitch, overlapping
rate, tape usage amount, wrapping RPM, take up length, failures and
so on.
Auto alarm: wire break/tape break/tape use up/length reach/machine
failure machine auto alarm, you can set weather stop or not.
Tension auto trace: according to set wrapping tension, PLC auto
trace wrapping tension; according to set line speed, machine auto
accelerate or decelerate; according to set line speed and wrapping
pitch machine auto trace.
Auto recording: PLC auto record machine start and stop time, unit
time productivity, total production, the failures, recording
setting data for different cable size, easy for operator to know
the machine working state.
Single/linked work: operator can choose machine parts single work
or linked work.
Electrical cabinet cooling: cooling fan exhaust heat out
Door lock: safe door open, electric cabinet power off; only under
test running state, machine can start when door open.
E-stop: when emergency situation, we have E-stop button, the
machine can stop in 2 second.
Machine inner wiring use international standard wiring, with clear
mark, ensure safety, easy to checking and repair.
Item 3. 1.5m auto feedback sintering oven
application: tape sintering
Length: 1500mm
heating temperature: normal temperature to 500℃, working
temperature 150-350℃
heating power: 8KW
heating elements: 304 high temperature heating tube.
Oven cover: inner part SUS304 stainless steel, outer part steel
board.
temp control: RKC temp controller to control the temp.
temp testing: pure copper as testing point, thermocouple testing
the inner air temperature.
testing section: 1 section
heating protection: heating preserve thickness>40, surface
temperature <70℃
energy saving: use SCR relay to adjust heating temperature.
intelligent control: protect the wire when stop the machine,
machine start, oven in; machine stop, oven out; avoid wire
over-heating, when machine stop.
inlet and outlet pulley: install guiding pulley, avoid wire
sheaking and harm.
safety guard: short circuit protection, all the terminal out of the
oven, easy to check.
Item 4. 400 dual wheel capstan.
Capstan wheel: OD 400, groove 381.5, groove perimeter 1200mm;
Aluminum Magnesium alloy material with water-proof treatment;
grooves: 4~6pcs.
Products range: 0.5-4.0mm
Line speed: 12-50m/min, according to the request.
Capstan cover: open type without cover
Shift gear: inverter continuous available.
Driving power: 3.7KW, configure according to capstan speed.
Item 5. 2.5m vertical accumulator
structure: vertical type rail accumulator
guiding pulleys: dia. 250mm, American standard 6061 Aluminum alloy,
precise process, grooves with hardness treatment, round groove end,
9 grooves with 10 grooves as standard.
Product range: 0.5 -4.0mm
machine height: 15 to 20m
tension adjust: spring tighten, add or reduce weight block to
adjust tension
tension range: 500-3000g
safety devices: with upper and bottom limit to protect the machine,
wire break machine emergency stop.
Item 6. Cooling water though with wiper
Water though length: 1.5m
Material: SUS304, 2mm thick, with cover avoid come out
Wiper: high pressure compressed wiper.
Item 7. Double shaft auto traverse take up
structure: shaft type take up
reel dia.: Max.Φ500, MinΦ300
reel lift: Manually
reel tighten: tip cone tighten
traverse: Φ30 light rod traverse, bobbin moving type traverse,
avoid wire abrade in traversing.
pitch adjust: adjust traverse speed to change traverse pitch.
range adjust: change limit block position to change traverse range.
traverse power: mechanical power, linked with take up
length counter: with length meter, forecast function, meter reach
machine auto stop.
driven power: 1.5KW motor with inverter
bearing weight: Max.200kg
with coiling function.
